Russia Ф800×7m Chicken Manure Rotary Dryer Line

What this project was about

A Russian customer needed a new Ф800×7m chicken manure rotary dryer production line to dry high-moisture chicken manure and produce organic fertilizer more stably.

They did not want a used dryer or a small retrofit. They wanted a complete, newly built line from one manufacturer. Henan Hongke Heavy Machinery Co., Ltd. supplied the rotary dryer and coordinated the feeding, hot-air, discharge and dust collection systems.

Client background

The customer processes chicken manure into organic fertilizer in Russia. Before the new line, the plant had to deal with:

• High raw material moisture

• Unstable drying efficiency

• Dust and exhaust gas control

• Manual adjustments during operation

The customer needed a supplier who could look at the whole drying process, not just provide a single machine.

Original problems

We focused on four practical issues:

1. High moisture in chicken manure
   Fresh chicken manure is difficult to store and process without proper drying.

2. Drying stability
   The hot-air system and feeding design must match the rotary dryer capacity.

3. Dust and environmental performance
   Chicken manure drying requires proper dust and exhaust gas control.

4. Easy operation and maintenance
   The customer wanted a line that could run smoothly with clear maintenance points.

Equipment configuration

The line was designed as a complete system:

• Feeding System: stable material input

• Ф800×7m Rotary Dryer: core drying equipment for chicken manure

• Hot-Air System: controlled drying temperature

• Discharge System: smooth transfer of dried material

• Dust Collection System: dust and exhaust gas control

• Drive & Support System: continuous and stable operation

The rotary dryer was newly manufactured by Henan Hongke Machinery. All supporting systems were matched to the dryer to avoid process bottlenecks.

Delivery time and commissioning

Henan Hongke Machinery followed a clear workflow:

• Confirmed raw material moisture and capacity requirements

• Manufactured new equipment

• Prepared the equipment for export delivery to Russia

• Provided installation and commissioning guidance

• Ran trial tests under gradual load

• Trained plant operators on daily use and maintenance

Specific delivery and installation dates were confirmed with the customer based on logistics, customs and site readiness.

Commissioning results

After start-up, the line showed:

• Stable drying performance for chicken manure

• Lower moisture suitable for organic fertilizer processing

• Improved dust and exhaust gas control

• Fewer manual adjustments during normal production

• Clear support for spare parts and future optimization

Customer feedback

The customer confirmed that the equipment met their expectations for a new chicken manure drying line. They especially appreciated:

• One-stop supply from Henan Hongke Machinery

• Newly manufactured rotary dryer and supporting systems

• Clear technical communication during delivery

• Practical guidance during commissioning

The customer also expressed interest in long-term cooperation for spare parts and technical support.

Why the customer chose Henan Hongke Machinery

The customer chose Henan Hongke Heavy Machinery Co., Ltd. because:

• We offered a one-stop solution for rotary dryers, rotary kilns, ball mills, crushers and production lines

• All main equipment was newly manufactured

• The line was designed around the chicken manure drying process

• We can support long-term cooperation, including spare parts and technical consultation