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Henan Hongke Heavy Machinery Co., Ltd. delivered a Φ3.0×48m active lime rotary kiln line to a customer in Egypt. Design capacity: 250 TPD. Here’s the short version.
Who the Customer Is
An industrial lime producer in Egypt’s Nile Delta region. They supply steel mills and water treatment plants—both demanding consistent quality.
What Problem They Had
Shaft kilns carried sulfur into the lime—steel customers rejected it
Reactivity was inconsistent—water treatment plants needed stable activity
Shaft kilns couldn’t use solid fuel efficiently
Capacity was too low for Delta demand
Dust emissions were under pressure
They needed a rotary kiln line—new equipment, not a shaft kiln patch-up.
Why They Chose Us
Rotary kilns scrub sulfur better – longer residence, material flow, lower sulfur lime for steel
We supplied the full line – preheater, kiln, cooler, burner, dust collection, PLC
Dual-fuel burner – gas or coal, flexibility as prices move
They inspected our factory before signing
What We Supplied
A complete lime line around a Φ3.0×48m rotary kiln.
| Key Spec | Value |
|---|---|
| Capacity | 250 TPD |
| Kiln diameter | 3.0 m |
| Kiln length | 48 m |
| Preheater | Vertical, multi-chamber |
| Cooler | Vertical |
| Calcination temp | Up to 1,350°C |
| Fuel | Gas / coal (dual-fuel) |
Included: vertical preheater, Φ3.0×48m rotary kiln, vertical cooler, multi-channel burner, dust collection, conveying, PLC controls.
Delivery Timeline
| Stage | Status |
|---|---|
| Process design | Done |
| Limestone testing | Done |
| Manufacturing | Done |
| Factory testing | Done |
| Shipment to Egypt | Done |
| On-site installation | Done |
| Commissioning | Done |
| Handover | Done |
Commissioning Results
| Metric | Result |
|---|---|
| Capacity | 250 TPD achieved |
| Lime reactivity | Meets steel and water treatment specs |
| Sulfur content | Within steel customer limits |
| Residual CO₂ | Within specification |
| Calcination temp | Stable across shifts |
| Dust emissions | Within Egyptian limits |
What the Customer Said
“The rotary kiln gave us the sulfur control our steel customers needed. Reactivity is consistent for water treatment. The dual-fuel burner lets us switch with fuel prices. The team was responsive.” — Production Manager, Egypt
What It Means for Them
Lower sulfur lime—accepted by steel customers
Consistent reactivity—stable water treatment performance
250 TPD capacity—meets Delta demand
Fuel flexibility—gas or coal
Emissions in compliance
One supplier for the whole line
Long-Term Partnership
We don’t stop at handover. We provide process support for different limestone sources, spare parts, maintenance guidance, and support for future expansion.
About Us
Henan Hongke Heavy Machinery Co., Ltd. has been making rotary kilns, rotary dryers, ball mills, and crushers since 2006. We do one-stop solutions—complete systems, not just machines.
Planning a Lime Line in MENA?
Tell us your limestone data, target capacity, and fuel availability. We’ll propose a kiln configuration that fits.
Contact Henan Hongke Heavy Machinery Co., Ltd.
Henan Hongke Heavy Machinery Co., Ltd.
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